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Courses/Engineering/Modern Technology

Designing Lightweight Parts with Topology Optimization

Practical guidance on reducing mass while protecting stiffness, strength, and manufacturability using topology optimization and simulation-led design.

Created byMamoun Alshihabi
BeginnerUpdated Apr 9, 2026
Designing Lightweight Parts with Topology Optimization

What You'll Learn

check_circleUnderstand when topology optimization is appropriate and when it is not.
check_circleDefine the design space, loads, boundary conditions, and objective/constraint set.
check_circleApply practical manufacturability constraints for additive and machined parts.
check_circleTranslate optimization output into CAD and verify it using follow-on FEA and targeted testing.
check_circleRecognize common pitfalls and manage engineering risk, traceability, and documentation.

About This Course

Topology optimization has become a mainstream approach to lightweighting: it redistributes material within a defined design space to create efficient load paths for a given set of loads and constraints. When used well, it can deliver major mass reductions while maintaining stiffness, improving dynamic response, and reducing material use and cost.

This practical webinar is designed for professional engineers in Canada who want to apply topology optimization responsibly in real design programs. We cover an end-to-end workflow: defining the design space, loads, and boundary conditions; selecting objectives and constraints; incorporating manufacturing realities for additive manufacturing and machining; and translating optimization output into CAD geometry that can be verified and released.

The session also emphasizes engineering judgment and risk management: avoiding common modeling errors, validating results with follow-on analysis and targeted testing, and documenting assumptions and limitations to support review and sign-off.

Your Instructor

Mamoun Alshihabi
Mamoun Alshihabi

Mechanical Engineer | PhD Candidate | AI and Advanced Manufacturing Specialist

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Mamoun Alshihabi is a PhD candidate at the University of Guelph and serves as a teaching assistant, with extensive research experience developed through his work as a research assistant. His expertise includes additive manufacturing, engineering analysis, topology optimization, CAD and CAM software, reverse engineering, and CNC machine programming. Mamoun is committed to advancing his professional career in mechanical and manufacturing engineering and contributes to projects focused on additive manufacturing, part optimization, and engineering analysis.

Credit Information

Do these courses count toward my professional development requirements?

This portal is provided as a training and development resource for City of Markham employees. Every course is delivered by a qualified subject matter expert or learning organization, is quantifiable in hours, and is verifiable — you receive a documented certificate of completion for every course you finish, stored on LearnFormula indefinitely.

If you hold a professional designation (for example in engineering, accounting, human resources, or law), courses may be counted as professionally relevant, verifiable learning activities toward your continuing professional development. Individual practitioners are responsible for confirming that an activity meets the requirements of their professional body. For questions about the City of Markham's training and development policies, please speak with your people leader or Human Resources.

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We are a registered provider with 327+ associations and regulatory bodies worldwide. We operate across 29 global markets including Canada, the US, Australia, and the UK. Every course page clearly displays its specific accreditations. Upon completion, you receive a professional certificate that can be validated online. Our certificates include all necessary accreditation details, credit hours, and completion dates, and are formatted specifically to meet the submission requirements of most global regulatory bodies.